Tuesday 28 August 2012

Regenerate Mazda DPF's

Aftermarket garages can now regenerate the Diesel Particulate Filters on more than 225 different vehicles, thanks to an update to the industry-unique, hand-held EEC DPF Reset Tool.

The new specialised diagnostics tool from EEC has been updated to include the Mazda 3, 5 and 6 vehicles, in addition to covering Volvo, Ford, Citroen, GM-Opel, Peugeot, Saab, Seat and the VAG group.

How it can help you
Technicians will be able to regenerate Diesel Particulate Filters, reset the EOLYS additive light, identify DPF fault codes and perform a static regeneration for even more vehicles - all without needing to visit a main dealer.

Simple to operate, the bespoke tool uses a push-button operation and is priced competitively to ensure its an affordable and useful investment for garages and smaller factors that helps to generate revenue from their existing customer base.

If you haven't already seen a demonstration of the EEC DPF Reset Tool, why not click here to see it on our YouTube channel?

Download updates
Existing EEC DPF Reset Tool customers can download and install updates from the EEC website by visiting www.eurocats.co.uk/dpftool and logging in with their email address and password.

You can download a full PDF list of the applications covered by the new EEC DPF Reset Tool by clicking here.

If you'd like to find out more about the UK's largest range of aftermarket catalytic converters, our increasing range of Diesel Particulate Filters and the latest additions to our range of brake pads, please click here.

Kind Regards,

Duncan Richards, Sales Director.

Monday 20 August 2012

What is DPF regeneration?

Diesel Particulate Filters act as a soot trap.  In order to prevent the build up of soot deposits that will eventually block the filter and make changes to the running of the vehicle, they must be periodically cleaned out.

This is completed by active or passive regeneration.

Passive regeneration occurs on long continuous journeys where the exhaust temperature gets hot enough so that the soot deposits are consequently burnt off.

For vehicles that do not encounter this type of usage, active regeneration is required to burn off the soot deposits. Active regeneration occurs when the leve of soot deposits in the filter builds up to a maximum pre-determined leve.

At this point the vehicle's ECU makes adjustments to the fuel injection and engine timing in order to increase the exhaust gas temperature.

This increases the temperatures within the DPF unit to a level where the accumulated soot deposits can be burned off. Some vehicles use a fuel additive to aid the regeneration process.

This fluid is added to the fuel tank each time the vehicle is filled with diesel.

Additives are often used on vehicles that do not have the space to locate the DPF closer to the engine where the temperatures will be at their highest.

The additive helps to lower the temperature at which the soot particules trapped in the DPF ignite and burn off, allowing regeneration to take place at a much lower temperature than it would otherwise take place at.

Thursday 9 August 2012

How to read a 4 gas analyser test

Why are the new vehicle emissions regulations getting tougher? 

I thought it was to reduce pollution. If it is a genuine commitment for all of the EU governments to reduce pollution, why are the EU MoT emission values so lax? In fact, why are there different regulations throughout the EU?

There are even different regulations within the UK – let’s take Northern Ireland as an example. Their emissions pass regulations are CO less than 3.5% and HC less than 1,200PPM. In England, Scotland and Wales the pass values are CO less than 0.2% and HC less than 200PPM.

The silly thing about this is that if you fail the MoT on emissions in these three countries, you could catch a ferry to Northern Ireland and pass. You can see with their limits, it is virtually impossible to fail! 

Also, their MoT certificate is valid all over the UK. In theory there should be a sliding scale of emission values within the MoT, for example, 3 to 5 year old cars, 5 to 10 year old, and over 10 years – with the toughest values for the newer vehicles. In my opinion, this should be a standard test throughout the EU.

False consciousness

Unfortunately, the general public look upon the MoT as a health check and if their car passes the MoT they believe it is in excellent working order. As we know this is not always correct.
If a vehicle only just fails its MoT on emissions, it is possible to replace the catalytic converter which could result in a pass.

This would appear to be the correct diagnosis, yet nine times out of ten it is not! There could be an overriding problem which needs rectifying immediately, otherwise the problem will reappear.

Fitting a new cat which is working at 100% efficiency, will just mask the problem. In time, the new cat will also fail and the chances are it would be detected in another twelve months at the following MoT. The easiest way to pinpoint the fault is to carry out a 4 gas test.

If the values exceed CO <0.2, CO2 >13.5, HC <15PPM, O2 <0.2, and a Lambda of 0.99 to 1.01, there will be a problem. Depending how the values exceed these parameters, will depend on how large the problem is, and by evaluating the 4 gases you can locate and rectify the fault, e.g. CO @ 9.48, CO2 @ 9.10, O2 @ 0.58, HC @ 533PPM, and a Lambda reading of 0.76.

This was a report given to me by a customer of R&J Doncaster. The aforementioned diagnosis points to a failure located at the intake manifold area, due to a lack of air accessing the combustion chamber, thus increasing the HC, which in turn has damaged the cat.

Know your enemy

Hydro Carbons are the greatest enemy of a catalytic converter. If they are greater than 40PPM, they will be damaging the cat, which will result in a deterioration of the coating and, in extreme cases, a meltdown of the monolith.

EEC is committed to an education and training programme within the industry to help technicians understand, evaluate and diagnose emission problems.

The introduction of type approval for catalytic converters has been a great leap forward and has created a more level playing field. We have invested heavily in our own wash coating facility in Denmead, thus ensuring we produce a top quality product for our home and export markets.